Installing a ZX600 shock: Difference between revisions
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The ZX600 shock is a definite upgrade for your rear suspension. Most think it's better than the EX500 shock. | The ZX600 shock is a definite upgrade for your rear suspension. Most think it's better than the EX500 shock. | ||
The first thing you'll need to do is take off all that bracketry surrounding the air valve. Then check to see if it [ | The first thing you'll need to do is take off all that bracketry surrounding the air valve. Then check to see if it [http://faq.ninja250.org/wiki/Installing_a_ZX600_shock#Checking_the_pressure_in_the_shock holds pressure] and [[ZX600 shock oil change|change the oil]] before beginning the install. Most owners find they need little or no air in this shock, so that may not matter, but you should indubitably do an oil change. | ||
[[Image:ZX600_shock_1.jpg|150px]] | [[Image:ZX600_shock_1.jpg|150px]] | ||
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[[Image:ZX600_shock_6.jpg|90px]] | [[Image:ZX600_shock_6.jpg|90px]] | ||
8. To mount the bottom end of the shock, first you need some 1/2" washers to act as spacers for the bolt. Without these, the shock will have too much side-to-side play. You may also find that the lower mounting bolt from the stock shock is too short. You can replace it with one from the ZX600 shock, part # 92002-1464 (BOLT,12X60). It is 5mm longer | 8. To mount the bottom end of the shock, first you need some 1/2" washers to act as spacers for the bolt. Without these, the shock will have too much side-to-side play. You may also find that the lower mounting bolt from the stock shock is too short. You can replace it with one from the ZX600 shock, part # 92002-1464 (BOLT,12X60). It is 5mm longer (available from the usual [[Where can I buy parts/tools online?|OEM suppliers]]). | ||
For the assembly to line up, you need to raise the rear wheel because the new shock is shorter than the old. A piece of 3/4" plywood and a 2x4 will help lift it. Once you work the bolt through, tighten down the nut. | For the assembly to line up, you need to raise the rear wheel because the new shock is shorter than the old. A piece of 3/4" plywood and a 2x4 will help lift it. Once you work the bolt through, tighten down the nut. | ||