Fairing repair with Plastic Weld and fiberglass: Difference between revisions

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This technique uses a product named "Plastic Weld". It's marketed by a half-dozen different companies, but you should be able to walk into nearly any auto parts or hardware store and find something like [http://www.amazon.com/Permatex-84115-PermaPoxy-minute-Plastic/dp/B000ALBZK8 this product] from Permatex.  
This technique uses a product named "Plastic Weld". It's marketed by a half-dozen different companies, but you should be able to walk into nearly any auto parts or hardware store and find something like [http://www.amazon.com/Permatex-84115-PermaPoxy-minute-Plastic/dp/B000ALBZK8 this product] from Permatex.  


[[image: IMG_1171.jpg|150px]]
[[image: IMG_1171.jpg|100px]]


You can just smear this stuff all over something like a broken fairing corner (shown below) and stick it back together, but reinforcing the area would be better.  
You can just smear this stuff all over something like a broken fairing corner (shown below) and stick it back together, but reinforcing the area would be better.  
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For big holes, such as repairing the usual turn-signal-punched-a-hole-in-the-fairing, cut a template.
For big holes, such as repairing the usual turn-signal-punched-a-hole-in-the-fairing, cut a template.


[[image: IMG_1169.jpg]]
[[image: IMG_1169.jpg|150px]]


Use something like aluminum for reinforcement.
Use something like aluminum for reinforcement.


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[[image: IMG_1173.jpg|150px]]




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[[image: IMG_1174-2.jpg]]
[[image: IMG_1174-2.jpg]]
A:


Q: And do you work the Plastic Weld through from both sides?
Q: And do you work the Plastic Weld through from both sides?
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A:  
A:  


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[[image: IMG_1176.jpg]]
[[image: IMG_1176.jpg|150px]]


Q: What do you use to apply the Plastic Weld? I had in mind using your hands (guess that would be a little messy, but I generally don't think about such things until I'm in the middle of them), but the Sport Rider article shows a small paintbrush, which I guess would be better. Or maybe a putty knife?...
Q: What do you use to apply the Plastic Weld? I had in mind using your hands (guess that would be a little messy, but I generally don't think about such things until I'm in the middle of them), but the Sport Rider article shows a small paintbrush, which I guess would be better. Or maybe a putty knife?...
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Drill any holes that may be necessary.  
Drill any holes that may be necessary.  


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[[image: IMG_1189.jpg]]
[[image: IMG_1189.jpg|150px]]


Sand it down, apply regular body filler (there should be a kind for final 'finish' work) to the outside to smooth it out, then paint. You just saved yourself several hundred bucks.
Sand it down, apply regular body filler (there should be a kind for final 'finish' work) to the outside to smooth it out, then paint. You just saved yourself several hundred bucks.