Difference between revisions of "EX250 parts diagrams"

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[[Image:airbox.jpg|150px]]
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[[Image:AIR CLEANER.png|150px]]
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[[Image:cables.jpg|150px]]  
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[[Image:BRAKE PEDAL TORQUE LINK.png|150px]]  
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[[Image:eng_camshaft_assy.jpg|150px]]
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[[Image:CABLES.png|150px]]
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[[Image:carb_assy_2.jpg|150px]]
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[[Image:CAMSHAFT(S) TENSIONER.png|150px]]
  
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1. AIR CLEANER (airbox) 2. CABLES 3. CAMSHAFT(S)/TENSIONER 4. CARBURETOR
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1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER
  
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[[Image:carb_assy_1.jpg|150px]]
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[[Image:CARBURETOR PARTS.png|150px]]
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[[Image:wiring_harness.jpg|150px]]  
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[[Image:CARBURETOR.png|150px]]  
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[[Image:eng_case_assy_2.jpg|150px]]
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[[Image:CHASSIS ELECTRICAL EQUIPMENT.png|150px]]
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[[Image:eng_case_assy_1.jpg|150px]]  
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[[Image:CLUTCH.png|150px]]  
  
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1. CARB PARTS 2. CHASSIS ELEC ([[Wiring schematics & diagrams|see here]]) 3. CRANKCASE 4. CRANKCASE BOLTS
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1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH
  
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[[Image:eng_crankshaft_rod_assy.jpg|150px]]
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[[Image:COWLING LOWERS.png|150px]]
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[[Image:eng_clutch_assy.jpg|150px]]
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[[Image:COWLING.png|150px]]
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[[Image:eng_cylinder_piston_assy.jpg|150px]]
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[[Image:CRANKCASE BOLT PATTERN.png|150px]]
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[[Image:eng_head_assy.jpg|150px]]
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[[Image:CRANKCASE.png|150px]]
  
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1. CRANKSHAFT 2. CLUTCH 3. CYLINDER/PISTON(S) 4. CYLINDER HEAD
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1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE
  
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[[Image:eng_valve_cover_assy.jpg|150px]]
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[[Image:CRANKSHAFT.png|150px]]
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[[Image:eng_side_covers.jpg|150px]]
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[[Image:CYLINDER HEAD COVER.png|150px]]
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[[Image:exhaust_assy.jpg|150px]]
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[[Image:CYLINDER HEAD.png|150px]]
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[[Image:frame.jpg|150px]]
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[[Image:CYLINDER PISTONS.png|150px]]
  
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1 CYL HEAD COVER 2 ENG COVER(S) 3 (exhaust)MUFFLER(S) 4 FRAME FITTINGS
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1 CRANKSHAFT 2 CYLINDER HEAD COVER 3 CYLINDER HEAD 4 CYLINDER PISTONS
  
 
[[Image:frame_steering_head.jpg|150px]]  
 
[[Image:frame_steering_head.jpg|150px]]  

Revision as of 08:20, 5 August 2010

These diagrams are the same as the ones on kawasaki.com and the Ron Ayers parts fiche. The major advantage of these diagrams is that they're right here in the FAQ, and they allow you to see everything on one page.

The purpose of these diagrams is to let you see how everything goes together. Ron Ayers is really a better place to look up part numbers, as there is only part of the number here. The Ron Ayers and Kawasaki sites have the whole thing.

Here's a short lesson on how Kawasaki part numbers work. The first half tells what kind of part it is. The part after the dash (-) is the specific number for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look at the other part of the page where all the numbers are listed (we don't have that bit) and see the extended number, 54011-1295. The EX500 for the same year is 54011-1340, and the ZX600 is 54011-1293.

These images are for an EX250-F19 (2005) model. Names used are from kawasaki.com, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in the same order as at kawasaki.com. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system; CYL=cylinder

Make sure you click through and use the image expander for the best detail. We hope that these diagrams will make it easier for you to figure out what goes where and to put your cycle back together more efficiently.


AIR CLEANER.png BRAKE PEDAL TORQUE LINK.png CABLES.png CAMSHAFT(S) TENSIONER.png

1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER

CARBURETOR PARTS.png CARBURETOR.png CHASSIS ELECTRICAL EQUIPMENT.png CLUTCH.png

1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH

COWLING LOWERS.png COWLING.png CRANKCASE BOLT PATTERN.png CRANKCASE.png

1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE

CRANKSHAFT.png CYLINDER HEAD COVER.png CYLINDER HEAD.png CYLINDER PISTONS.png

1 CRANKSHAFT 2 CYLINDER HEAD COVER 3 CYLINDER HEAD 4 CYLINDER PISTONS

Frame steering head.jpg Frame brackets.jpg Footpegs.jpg Fr brake caliper.jpg

1 FRAME (steering head) 2 ELECTRO BRACKET (frame) 3 FOOTRESTS 4 Fr BRAKE

Fork triples assy.jpg Fr brake upper.jpg Fr wheel assy.jpg Gas fuel calif emiss.jpg

1. Fr FORK 2. Fr MASTER CYLINDER 3. Fr WHEEL 4. FUEL EVAP SYS (CA smog)

Gas tank fuel assy.jpg Shift trans assy 1.jpg Shift trans assy 2.jpg Eng electric magneto.jpg

1. FUEL TANK 2. GEAR CHANGE MECH 3. GEAR DRUM/FORK(S) 4. GENERATOR

Handlebar perch control.jpg Headlight.jpg Ignition sys.jpg Keyed and misc.jpg

1 HANDLEBAR 2 HEADLIGHT(S) 3 IGNITION SYSTEM 4 IGNITION SWITCH/LOCKS

Gauges2.jpg Oil filter pump assy.jpg Cooling system.jpg Rr brake assy 2.jpg

1. METERS (gauges) 2. OIL PUMP/FILTER 3. RADIATOR (cooling sys) 4. Rr BRAKE

Rr brake assy 1.jpg Rr brake asstd.jpg Rr wheel assy.jpg Seat assy.jpg

1.Rr MASTER CYL 2. BRAKE PEDAL/TORQUE LINK 3. Rr WHEEL/CHAIN 4. SEAT

Center side stands.jpg Starter assy.jpg Shock linkage.jpg Swingarm assy.jpg

1. STAND(S) 2. STARTER MOTOR 3. SUSPENSION/SHOCK ABSORBER 4. SWINGARM

Eng trans assy.jpg Taillight.jpg Turn signals.jpg Eng valve assy.jpg

1. TRANSMISSION 2. TAILLIGHT(S) 3. TURN SIGNALS 4. VALVE(S)