Difference between revisions of "EX250 parts diagrams"

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[[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]]
 
[[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]]
 
[[Category: Intake]] [[Category:Electrical & Lighting]]
 
[[Category: Intake]] [[Category:Electrical & Lighting]]
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These diagrams are the same as the ones on [http://buykawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP buykawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche], but they're easier to use. (Of the two, Ron Ayers is usually easier to use than Kawasaki.)
+
These diagrams are the same as the ones on [http://kawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP kawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche]. The major advantage of these diagrams is that they're right here in the FAQ, and they allow you to see everything on one page.  
  
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The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half.
+
The purpose of these diagrams is to let you see how everything goes together. Ron Ayers is really a better place to look up part numbers, as there is only part of the number here. The Ron Ayers and Kawasaki sites have the whole thing.  
  
−
Here's a short lesson on how Kawasaki part #s work. The first half tells what kind of part it is. The part after the dash (-) is the specific # for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look to the side, where all the numbers are listed (we don't have that bit) and see the extended #, 54011-1295. The EX500 for the same year is 54011-1340, and the ZX600 is 54011-1293.
+
Here's a short lesson on how Kawasaki part numbers work. The first half tells what kind of part it is. The part after the dash (-) is the specific number for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look at the other part of the page where all the numbers are listed (we don't have that bit) and see the extended number, 54011-1295. The EX500 for the same year is 54011-1340 and the ZX600 is 54011-1293.
  
−
Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings  are not the same as on newer bikes.  
+
These images are for an EX250-F19 (2005) model. Names used are from kawasaki.com, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in the same order as at kawasaki.com.  
  
−
We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.
+
Make sure you click through and use the image expander for the best detail. We hope that these diagrams will make it easier for you to figure out what goes where and to put your cycle back together more efficiently.
  
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[[Image:airbox.jpg|150px]] [[Image:cables.jpg|150px]] [[Image:carb_assy_1.jpg|150px]] [[Image:carb_assy_2.jpg|150px]]
 
  
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[[Image:caution_sticker_locs.jpg|150px]] [[Image:center_side_stands.jpg|150px]] [[Image:cooling_system.jpg|150px]] [[Image:eng_camshaft_assy.jpg|150px]]
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[[Image:AIR CLEANER.png|150px]]
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[[Image:BRAKE PEDAL TORQUE LINK.png|150px]]  
 +
[[Image:CABLES.png|150px]]
 +
[[Image:CAMSHAFT(S) TENSIONER.png|150px]]
  
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[[Image:eng_case_assy_1.jpg|150px]] [[Image:eng_case_assy_2.jpg|150px]] [[Image:eng_clutch_assy.jpg|150px]] [[Image:eng_crankshaft_rod_assy.jpg|150px]]
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1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER
  
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[[Image:eng_cylinder_piston_assy.jpg|150px]] [[Image:eng_electric_magneto.jpg|150px]] [[Image:eng_head_assy.jpg|150px]] [[Image:eng_side_covers.jpg|150px]]
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[[Image:CARBURETOR PARTS.png|150px]]
 +
[[Image:CARBURETOR.png|150px]]  
 +
[[Image:CHASSIS ELECTRICAL EQUIPMENT.png|150px]]
 +
[[Image:CLUTCH.png|150px]]  
  
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[[Image:eng_trans_assy.jpg|150px]] [[Image:eng_valve_assy.jpg|150px]] [[Image:eng_valve_cover_assy.jpg|150px]] [[Image:exhaust_assy.jpg|150px]]
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1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH
  
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[[Image:footpegs.jpg|150px]] [[Image:fork_triples_assy.jpg|150px]] [[Image:frame.jpg|150px]] [[Image:frame_brackets.jpg|150px]]
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[[Image:COWLING LOWERS.png|150px]]
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[[Image:COWLING.png|150px]]
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[[Image:CRANKCASE BOLT PATTERN.png|150px]]
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[[Image:CRANKCASE.png|150px]]
  
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[[Image:frame_steering_head.jpg|150px]] [[Image:fr_brake_caliper.jpg|150px]] [[Image:fr_brake_upper.jpg|150px]] [[Image:fr_wheel_assy.jpg|150px]]
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1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE
  
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[[Image:gas_fuel_calif_emiss.jpg|150px]] [[Image:gas_tank_fuel_assy.jpg|150px]] [[Image:handlebar_perch_control.jpg|150px]] [[Image:headlight.jpg|150px]]
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[[Image:CRANKSHAFT.png|150px]]
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[[Image:CYLINDER HEAD COVER.png|150px]]
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[[Image:CYLINDER HEAD.png|150px]]
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[[Image:CYLINDER PISTONS.png|150px]]
  
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[[Image:ignition_sys.jpg|150px]] [[Image:keyed_and_misc.jpg|150px]] [[Image:oil_filter_pump_assy.jpg|150px]] [[Image:rr_brake_asstd.jpg|150px]]
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1 CRANKSHAFT 2 CYLINDER HEAD COVER 3 CYLINDER HEAD 4 CYLINDER PISTONS
  
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[[Image:rr_brake_assy_1.jpg|150px]] [[Image:rr_brake_assy_2.jpg|150px]] [[Image:rr_wheel_assy.jpg|150px]] [[Image:seat_assy.jpg|150px]]
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[[Image:ENGINE COVER(S).png|150px]]  
 +
[[Image:ENGINE MOUNT.png|150px]]
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[[Image:FENDERS.png|150px]]  
 +
[[Image:FOOTRESTS.png|150px]]
  
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[[Image:shift_trans_assy_1.jpg|150px]] [[Image:shift_trans_assy_2.jpg|150px]] [[Image:shock_linkage.jpg|150px]] [[Image:starter_assy.jpg|150px]]
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1 ENGINE COVER(S) 2 ENGINE MOUNT 3 FENDERS 4 FOOTRESTS.png
  
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[[Image:swingarm_assy.jpg|150px]] [[Image:taillight.jpg|150px]] [[Image:turn_signals.jpg|150px]] [[Image:wiring_harness.jpg|150px]]
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[[Image:FRAME FITTINGS.png|150px]]  
 +
[[Image:FRAME.png|150px]]
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[[Image:FRONT BRAKE.png|150px]]
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[[Image:FRONT FORK.png|150px]]
 +
 
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1. FRAME FITTINGS 2. FRAME 3. FRONT BRAKE 4. FRONT FORK
 +
 
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[[Image:FRONT MASTER CYLINDER.png|150px]]
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[[Image:FRONT WHEEL.png|150px]]
 +
[[Image:FUEL EVAPORATIVE SYSTEM(CA).png|150px]]
 +
[[Image:FUEL TANK.png|150px]]
 +
 
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1. FRONT MASTER CYLINDER 2. FRONT WHEEL 3. FUEL EVAPORATIVE SYSTEM(CA) 4. FUEL TANK
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[[Image:GEAR CHANGE DRUM SHIFT FORKS.png|150px]]
 +
[[Image:GEAR CHANGE MECHANISM.png|150px]]
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[[Image:GENERATOR.png|150px]]
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[[Image:HANDLEBAR.png|150px]]
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1. GEAR CHANGE DRUM SHIFT FORKS 2. GEAR CHANGE MECHANISM 3. GENERATOR 4. HANDLEBAR
 +
 
 +
[[Image:HEADLIGHT.png|150px]]
 +
[[Image:IGNITION SWITCH LOCKS REFLECTORS.png|150px]]
 +
[[Image:IGNITION SYSTEM.png|150px]]
 +
[[Image:METER(S).png|150px]]
 +
 
 +
1. HEADLIGHT 2. IGNITION SWITCH LOCKS REFLECTORS 3. IGNITION SYSTEM 4. METER(S) (gauges)
 +
 
 +
[[Image:MUFFLER(S).png|150px]]
 +
[[Image:OIL PUMP OIL FILTER.png|150px]]
 +
[[Image:OWNER'S TOOLS.png|150px]]
 +
[[Image:RADIATOR.png|150px]]
 +
 
 +
1.MUFFLER(S) 2. OIL PUMP OIL FILTER 3. OWNER'S TOOLS 4. RADIATOR
 +
 
 +
[[Image:REAR BRAKE.png|150px]]
 +
[[Image:REAR MASTER CYLINDER.png|150px]]
 +
[[Image:REAR WHEEL CHAIN.png|150px]]
 +
[[Image:SEAT.png|150px]]
 +
 
 +
1. REAR BRAKE.png 2. REAR MASTER CYLINDER 3. REAR WHEEL CHAIN 4. SEAT
 +
 
 +
[[Image:SIDE COVERS CHAIN COVER.png|150px]]
 +
[[Image:STAND(S).png|150px]]
 +
[[Image:STARTER MOTOR.png|150px]]
 +
[[Image:SUSPENSION SHOCK ABSORBER.png|150px]]
 +
 
 +
1. SIDE COVERS CHAIN COVER  2. STAND(S)  3. STARTER MOTOR  4. SUSPENSION SHOCK ABSORBER
 +
 
 +
[[Image:SWINGARM.png|150px]]
 +
[[Image:TAILLIGHT(S).png|150px]]
 +
[[Image:TRANSMISSION.png|150px]]
 +
[[Image:TURN SIGNALS.png|150px]]
 +
 
 +
1. SWINGARM 2. TAILLIGHT(S) 3. TRANSMISSION 4. TURN SIGNALS
 +
 
 +
[[Image:VALVE(S).png|150px]]
 +
 
 +
1. VALVE(S)

Latest revision as of 09:12, 5 August 2010

These diagrams are the same as the ones on kawasaki.com and the Ron Ayers parts fiche. The major advantage of these diagrams is that they're right here in the FAQ, and they allow you to see everything on one page.

The purpose of these diagrams is to let you see how everything goes together. Ron Ayers is really a better place to look up part numbers, as there is only part of the number here. The Ron Ayers and Kawasaki sites have the whole thing.

Here's a short lesson on how Kawasaki part numbers work. The first half tells what kind of part it is. The part after the dash (-) is the specific number for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look at the other part of the page where all the numbers are listed (we don't have that bit) and see the extended number, 54011-1295. The EX500 for the same year is 54011-1340 and the ZX600 is 54011-1293.

These images are for an EX250-F19 (2005) model. Names used are from kawasaki.com, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in the same order as at kawasaki.com.

Make sure you click through and use the image expander for the best detail. We hope that these diagrams will make it easier for you to figure out what goes where and to put your cycle back together more efficiently.


AIR CLEANER.png BRAKE PEDAL TORQUE LINK.png CABLES.png CAMSHAFT(S) TENSIONER.png

1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER

CARBURETOR PARTS.png CARBURETOR.png CHASSIS ELECTRICAL EQUIPMENT.png CLUTCH.png

1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH

COWLING LOWERS.png COWLING.png CRANKCASE BOLT PATTERN.png CRANKCASE.png

1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE

CRANKSHAFT.png CYLINDER HEAD COVER.png CYLINDER HEAD.png CYLINDER PISTONS.png

1 CRANKSHAFT 2 CYLINDER HEAD COVER 3 CYLINDER HEAD 4 CYLINDER PISTONS

ENGINE COVER(S).png ENGINE MOUNT.png FENDERS.png FOOTRESTS.png

1 ENGINE COVER(S) 2 ENGINE MOUNT 3 FENDERS 4 FOOTRESTS.png

FRAME FITTINGS.png FRAME.png FRONT BRAKE.png FRONT FORK.png

1. FRAME FITTINGS 2. FRAME 3. FRONT BRAKE 4. FRONT FORK

FRONT MASTER CYLINDER.png FRONT WHEEL.png FUEL EVAPORATIVE SYSTEM(CA).png FUEL TANK.png

1. FRONT MASTER CYLINDER 2. FRONT WHEEL 3. FUEL EVAPORATIVE SYSTEM(CA) 4. FUEL TANK

GEAR CHANGE DRUM SHIFT FORKS.png GEAR CHANGE MECHANISM.png GENERATOR.png HANDLEBAR.png

1. GEAR CHANGE DRUM SHIFT FORKS 2. GEAR CHANGE MECHANISM 3. GENERATOR 4. HANDLEBAR

HEADLIGHT.png IGNITION SWITCH LOCKS REFLECTORS.png IGNITION SYSTEM.png METER(S).png

1. HEADLIGHT 2. IGNITION SWITCH LOCKS REFLECTORS 3. IGNITION SYSTEM 4. METER(S) (gauges)

MUFFLER(S).png OIL PUMP OIL FILTER.png OWNER'S TOOLS.png RADIATOR.png

1.MUFFLER(S) 2. OIL PUMP OIL FILTER 3. OWNER'S TOOLS 4. RADIATOR

REAR BRAKE.png REAR MASTER CYLINDER.png REAR WHEEL CHAIN.png SEAT.png

1. REAR BRAKE.png 2. REAR MASTER CYLINDER 3. REAR WHEEL CHAIN 4. SEAT

SIDE COVERS CHAIN COVER.png STAND(S).png STARTER MOTOR.png SUSPENSION SHOCK ABSORBER.png

1. SIDE COVERS CHAIN COVER 2. STAND(S) 3. STARTER MOTOR 4. SUSPENSION SHOCK ABSORBER

SWINGARM.png TAILLIGHT(S).png TRANSMISSION.png TURN SIGNALS.png

1. SWINGARM 2. TAILLIGHT(S) 3. TRANSMISSION 4. TURN SIGNALS

VALVE(S).png

1. VALVE(S)

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