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| | [[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]] | | [[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]] |
| | [[Category: Intake]] [[Category:Electrical & Lighting]] | | [[Category: Intake]] [[Category:Electrical & Lighting]] |
| − | These diagrams are the same as the ones on [http://buykawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP buykawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche], but they're easier to use. (Of those two, Ron Ayers is usually easier to use than Kawasaki.) | + | These diagrams are the same as the ones on [http://kawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP kawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche]. The major advantage of these diagrams is that they're right here in the FAQ, and they allow you to see everything on one page. |
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| − | The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half. | + | The purpose of these diagrams is to let you see how everything goes together. Ron Ayers is really a better place to look up part numbers, as there is only part of the number here. The Ron Ayers and Kawasaki sites have the whole thing. |
| | | | |
| − | Here's a short lesson on how Kawasaki part #s work. The first half tells what kind of part it is. The part after the dash (-) is the specific # for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look to the side, where all the numbers are listed (we don't have that bit) and see the extended #, 54011-1295. The EX500 for the same year is 54011-1340, and the ZX600 is 54011-1293. | + | Here's a short lesson on how Kawasaki part numbers work. The first half tells what kind of part it is. The part after the dash (-) is the specific number for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look at the other part of the page where all the numbers are listed (we don't have that bit) and see the extended number, 54011-1295. The EX500 for the same year is 54011-1340 and the ZX600 is 54011-1293. |
| | | | |
| − | Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings are not the same as on newer bikes.
| + | These images are for an EX250-F19 (2005) model. Names used are from kawasaki.com, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in the same order as at kawasaki.com. |
| | | | |
| − | Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system; CYL=cylinder
| + | Make sure you click through and use the image expander for the best detail. We hope that these diagrams will make it easier for you to figure out what goes where and to put your cycle back together more efficiently. |
| | | | |
| − | If you find that you use these a lot, you may want to go to [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers] and save a higher resolution copy for your own use. We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.
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| | | | |
| | + | [[Image:AIR CLEANER.png|150px]] |
| | + | [[Image:BRAKE PEDAL TORQUE LINK.png|150px]] |
| | + | [[Image:CABLES.png|150px]] |
| | + | [[Image:CAMSHAFT(S) TENSIONER.png|150px]] |
| | | | |
| − | [[Image:airbox.jpg|150px]]
| + | 1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER |
| − | [[Image:cables.jpg|150px]]
| + | |
| − | [[Image:eng_camshaft_assy.jpg|150px]]
| + | |
| − | [[Image:carb_assy_2.jpg|150px]]
| + | |
| | | | |
| − | 1. AIR CLEANER (airbox) 2. CABLES 3. CAMSHAFT(S)/TENSIONER 4. CARBURETOR
| + | [[Image:CARBURETOR PARTS.png|150px]] |
| | + | [[Image:CARBURETOR.png|150px]] |
| | + | [[Image:CHASSIS ELECTRICAL EQUIPMENT.png|150px]] |
| | + | [[Image:CLUTCH.png|150px]] |
| | | | |
| − | [[Image:carb_assy_1.jpg|150px]]
| + | 1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH |
| − | [[Image:wiring_harness.jpg|150px]]
| + | |
| − | [[Image:eng_case_assy_2.jpg|150px]]
| + | |
| − | [[Image:eng_case_assy_1.jpg|150px]]
| + | |
| | | | |
| − | 1. CARB PARTS 2. CHASSIS ELEC ([[Wiring schematics & diagrams|see here]]) 3. CRANKCASE 4. CRANKCASE BOLTS
| + | [[Image:COWLING LOWERS.png|150px]] |
| | + | [[Image:COWLING.png|150px]] |
| | + | [[Image:CRANKCASE BOLT PATTERN.png|150px]] |
| | + | [[Image:CRANKCASE.png|150px]] |
| | | | |
| − | [[Image:eng_crankshaft_rod_assy.jpg|150px]]
| + | 1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE |
| − | [[Image:eng_clutch_assy.jpg|150px]]
| + | |
| − | [[Image:eng_cylinder_piston_assy.jpg|150px]]
| + | |
| − | [[Image:eng_head_assy.jpg|150px]]
| + | |
| | | | |
| − | 1. CRANKSHAFT 2. CLUTCH 3. CYLINDER/PISTON(S) 4. CYLINDER HEAD
| + | [[Image:CRANKSHAFT.png|150px]] |
| | + | [[Image:CYLINDER HEAD COVER.png|150px]] |
| | + | [[Image:CYLINDER HEAD.png|150px]] |
| | + | [[Image:CYLINDER PISTONS.png|150px]] |
| | | | |
| − | [[Image:eng_valve_cover_assy.jpg|150px]]
| + | 1 CRANKSHAFT 2 CYLINDER HEAD COVER 3 CYLINDER HEAD 4 CYLINDER PISTONS |
| − | [[Image:eng_side_covers.jpg|150px]]
| + | |
| − | [[Image:exhaust_assy.jpg|150px]]
| + | |
| − | [[Image:frame.jpg|150px]]
| + | |
| | | | |
| − | 1 CYL HEAD COVER 2 ENG COVER(S) 3 (exhaust)MUFFLER(S) 4 FRAME FITTINGS
| + | [[Image:ENGINE COVER(S).png|150px]] |
| | + | [[Image:ENGINE MOUNT.png|150px]] |
| | + | [[Image:FENDERS.png|150px]] |
| | + | [[Image:FOOTRESTS.png|150px]] |
| | | | |
| − | [[Image:frame_steering_head.jpg|150px]]
| + | 1 ENGINE COVER(S) 2 ENGINE MOUNT 3 FENDERS 4 FOOTRESTS.png |
| − | [[Image:frame_brackets.jpg|150px]]
| + | |
| − | [[Image:footpegs.jpg|150px]]
| + | |
| − | [[Image:fr_brake_caliper.jpg|150px]]
| + | |
| | | | |
| − | 1 FRAME (steering head) 2 ELECTRO BRACKET (frame) 3 FOOTRESTS 4 Fr BRAKE
| + | [[Image:FRAME FITTINGS.png|150px]] |
| | + | [[Image:FRAME.png|150px]] |
| | + | [[Image:FRONT BRAKE.png|150px]] |
| | + | [[Image:FRONT FORK.png|150px]] |
| | | | |
| − | [[Image:fork_triples_assy.jpg|150px]]
| + | 1. FRAME FITTINGS 2. FRAME 3. FRONT BRAKE 4. FRONT FORK |
| − | [[Image:fr_brake_upper.jpg|150px]]
| + | |
| − | [[Image:fr_wheel_assy.jpg|150px]]
| + | |
| − | [[Image:gas_fuel_calif_emiss.jpg|150px]]
| + | |
| | | | |
| − | 1. Fr FORK 2. Fr MASTER CYLINDER 3. Fr WHEEL 4. FUEL EVAP SYS (CA smog)
| + | [[Image:FRONT MASTER CYLINDER.png|150px]] |
| | + | [[Image:FRONT WHEEL.png|150px]] |
| | + | [[Image:FUEL EVAPORATIVE SYSTEM(CA).png|150px]] |
| | + | [[Image:FUEL TANK.png|150px]] |
| | | | |
| − | [[Image:gas_tank_fuel_assy.jpg|150px]]
| + | 1. FRONT MASTER CYLINDER 2. FRONT WHEEL 3. FUEL EVAPORATIVE SYSTEM(CA) 4. FUEL TANK |
| − | [[Image:shift_trans_assy_1.jpg|150px]]
| + | |
| − | [[Image:shift_trans_assy_2.jpg|150px]]
| + | |
| − | [[Image:eng_electric_magneto.jpg|150px]]
| + | |
| | | | |
| − | 1. FUEL TANK 2. GEAR CHANGE MECH 3. GEAR DRUM/FORK(S) 4. GENERATOR
| + | [[Image:GEAR CHANGE DRUM SHIFT FORKS.png|150px]] |
| | + | [[Image:GEAR CHANGE MECHANISM.png|150px]] |
| | + | [[Image:GENERATOR.png|150px]] |
| | + | [[Image:HANDLEBAR.png|150px]] |
| | | | |
| − | [[Image:handlebar_perch_control.jpg|150px]]
| + | 1. GEAR CHANGE DRUM SHIFT FORKS 2. GEAR CHANGE MECHANISM 3. GENERATOR 4. HANDLEBAR |
| − | [[Image:headlight.jpg|150px]]
| + | |
| − | [[Image:ignition_sys.jpg|150px]]
| + | |
| − | [[Image:keyed_and_misc.jpg|150px]]
| + | |
| | | | |
| − | 1 HANDLEBAR 2 HEADLIGHT(S) 3 IGNITION SYSTEM 4 IGNITION SWITCH/LOCKS
| + | [[Image:HEADLIGHT.png|150px]] |
| | + | [[Image:IGNITION SWITCH LOCKS REFLECTORS.png|150px]] |
| | + | [[Image:IGNITION SYSTEM.png|150px]] |
| | + | [[Image:METER(S).png|150px]] |
| | | | |
| − | [[Image:gauges2.jpg|150px]]
| + | 1. HEADLIGHT 2. IGNITION SWITCH LOCKS REFLECTORS 3. IGNITION SYSTEM 4. METER(S) (gauges) |
| − | [[Image:oil_filter_pump_assy.jpg|150px]]
| + | |
| − | [[Image:cooling_system.jpg|150px]]
| + | |
| − | [[Image:rr_brake_assy_2.jpg|150px]]
| + | |
| | | | |
| − | 1. METERS (gauges) 2. OIL PUMP/FILTER 3. RADIATOR (cooling sys) 4.
| + | [[Image:MUFFLER(S).png|150px]] |
| − | Rr BRAKE
| + | [[Image:OIL PUMP OIL FILTER.png|150px]] |
| | + | [[Image:OWNER'S TOOLS.png|150px]] |
| | + | [[Image:RADIATOR.png|150px]] |
| | | | |
| − | [[Image:rr_brake_assy_1.jpg|150px]]
| + | 1.MUFFLER(S) 2. OIL PUMP OIL FILTER 3. OWNER'S TOOLS 4. RADIATOR |
| − | [[Image:rr_brake_asstd.jpg|150px]]
| + | |
| − | [[Image:rr_wheel_assy.jpg|150px]]
| + | |
| − | [[Image:seat_assy.jpg|150px]]
| + | |
| | | | |
| − | 1.Rr MASTER CYL 2. BRAKE PEDAL/TORQUE LINK 3. Rr WHEEL/CHAIN 4. SEAT
| + | [[Image:REAR BRAKE.png|150px]] |
| | + | [[Image:REAR MASTER CYLINDER.png|150px]] |
| | + | [[Image:REAR WHEEL CHAIN.png|150px]] |
| | + | [[Image:SEAT.png|150px]] |
| | | | |
| − | [[Image:center_side_stands.jpg|150px]]
| + | 1. REAR BRAKE.png 2. REAR MASTER CYLINDER 3. REAR WHEEL CHAIN 4. SEAT |
| − | [[Image:starter_assy.jpg|150px]]
| + | |
| − | [[Image:shock_linkage.jpg|150px]]
| + | |
| − | [[Image:swingarm_assy.jpg|150px]]
| + | |
| | | | |
| − | 1. STAND(S) 2. STARTER MOTOR 3. SUSPENSION/SHOCK ABSORBER 4. SWINGARM
| + | [[Image:SIDE COVERS CHAIN COVER.png|150px]] |
| | + | [[Image:STAND(S).png|150px]] |
| | + | [[Image:STARTER MOTOR.png|150px]] |
| | + | [[Image:SUSPENSION SHOCK ABSORBER.png|150px]] |
| | | | |
| − | [[Image:eng_trans_assy.jpg|150px]]
| + | 1. SIDE COVERS CHAIN COVER 2. STAND(S) 3. STARTER MOTOR 4. SUSPENSION SHOCK ABSORBER |
| − | [[Image:taillight.jpg|150px]]
| + | |
| − | [[Image:turn_signals.jpg|150px]]
| + | |
| − | [[Image:eng_valve_assy.jpg|150px]]
| + | |
| | | | |
| − | 1. TRANSMISSION 2. TAILLIGHT(S) 3. TURN SIGNALS 4. VALVE(S)
| + | [[Image:SWINGARM.png|150px]] |
| | + | [[Image:TAILLIGHT(S).png|150px]] |
| | + | [[Image:TRANSMISSION.png|150px]] |
| | + | [[Image:TURN SIGNALS.png|150px]] |
| | + | |
| | + | 1. SWINGARM 2. TAILLIGHT(S) 3. TRANSMISSION 4. TURN SIGNALS |
| | + | |
| | + | [[Image:VALVE(S).png|150px]] |
| | + | |
| | + | 1. VALVE(S) |
The purpose of these diagrams is to let you see how everything goes together. Ron Ayers is really a better place to look up part numbers, as there is only part of the number here. The Ron Ayers and Kawasaki sites have the whole thing.
Here's a short lesson on how Kawasaki part numbers work. The first half tells what kind of part it is. The part after the dash (-) is the specific number for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look at the other part of the page where all the numbers are listed (we don't have that bit) and see the extended number, 54011-1295. The EX500 for the same year is 54011-1340 and the ZX600 is 54011-1293.
These images are for an EX250-F19 (2005) model. Names used are from kawasaki.com, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in the same order as at kawasaki.com.
Make sure you click through and use the image expander for the best detail. We hope that these diagrams will make it easier for you to figure out what goes where and to put your cycle back together more efficiently.
1. AIR CLEANER (airbox) 2. BRAKE PEDAL TORQUE LINK 3. CABLES 4. CAMSHAFT(S) TENSIONER
1. CARBURETOR PARTS 2. CARBURETOR 3. CHASSIS ELECTRICAL EQUIPMENT 4. CLUTCH
1. COWLING LOWERS 2. COWLING 3. CRANKCASE BOLT PATTERN 4. CRANKCASE
1. FRAME FITTINGS 2. FRAME 3. FRONT BRAKE 4. FRONT FORK
1. FRONT MASTER CYLINDER 2. FRONT WHEEL 3. FUEL EVAPORATIVE SYSTEM(CA) 4. FUEL TANK
1. GEAR CHANGE DRUM SHIFT FORKS 2. GEAR CHANGE MECHANISM 3. GENERATOR 4. HANDLEBAR
1. HEADLIGHT 2. IGNITION SWITCH LOCKS REFLECTORS 3. IGNITION SYSTEM 4. METER(S) (gauges)
1.MUFFLER(S) 2. OIL PUMP OIL FILTER 3. OWNER'S TOOLS 4. RADIATOR
1. REAR BRAKE.png 2. REAR MASTER CYLINDER 3. REAR WHEEL CHAIN 4. SEAT
1. SIDE COVERS CHAIN COVER 2. STAND(S) 3. STARTER MOTOR 4. SUSPENSION SHOCK ABSORBER
1. SWINGARM 2. TAILLIGHT(S) 3. TRANSMISSION 4. TURN SIGNALS
1. VALVE(S)
_TENSIONER.png)
.png)
.png)
.png)
.png)
.png)
.png)
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