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| | [[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]] | | [[Category:Engine]] [[Category:Final Drive]] [[Category:New Riders]] |
| | [[Category: Intake]] [[Category:Electrical & Lighting]] | | [[Category: Intake]] [[Category:Electrical & Lighting]] |
| − | These diagrams are the same as the ones on [http://buykawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP buykawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche], but they're easier to use. (Of the two, Ron Ayers is usually easier to use than Kawasaki.) | + | These diagrams are the same as the ones on [http://buykawasaki.com/DefaultFrame.aspx?strContentUrl=/SITE/VIVEHICLEINFORMATION/VICHOOSEVEHICLE.ASP buykawasaki.com] and the [http://www.ronayers.com/fiche/getyear.cfm?man=ka&groupid=3060 Ron Ayers parts fiche], but they're easier to use. (Of those two, Ron Ayers is usually easier to use than Kawasaki.) |
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| | The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half. | | The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half. |
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| | Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings are not the same as on newer bikes. | | Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings are not the same as on newer bikes. |
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| − | Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). They are in alphabetical order, more or less. We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently. | + | Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system; |
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| − | 1. AIR CLEANER (airbox) 2. CABLES 3. CARBURETOR PARTS 4. CARBURETOR
| + | We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently. |
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| − | [[Image:airbox.jpg|150px]] [[Image:cables.jpg|150px]] [[Image:carb_assy_1.jpg|150px]] [[Image:carb_assy_2.jpg|150px]]
| + | 1. AIR CLEANER (airbox) 2. CABLES 3. CAMSHAFT(S)/TENSIONER 4. CARBURETOR |
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| − | 1. LABELS (caution stickers) 2. STAND(S) 3. RADIATOR (cooling system) 4. CAMSHAFT(S)/TENSIONER
| + | [[Image:airbox.jpg|150px]] |
| | + | [[Image:cables.jpg|150px]] |
| | + | [[Image:eng_camshaft_assy.jpg|150px]] |
| | + | [[Image:carb_assy_2.jpg|150px]] |
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| − | [[Image:caution_sticker_locs.jpg|150px]] [[Image:center_side_stands.jpg|150px]] [[Image:cooling_system.jpg|150px]] [[Image:eng_camshaft_assy.jpg|150px]]
| + | 1. CARB PARTS 2. CHASSIS ELECTRICAL ([[Wiring schematics & diagrams|see here]]) 3. CRANKCASE 4. CRANKCASE BOLT PATTERN |
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| − | 1. CRANKCASE BOLT PATTERN 2. CRANKCASE 3. CLUTCH 4. CRANKSHAFT
| + | [[Image:carb_assy_1.jpg|150px]] |
| | + | [[Image:wiring_harness.jpg|150px]] |
| | + | [[Image:eng_case_assy_2.jpg|150px]] |
| | + | [[Image:eng_case_assy_1.jpg|150px]] |
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| − | [[Image:eng_case_assy_1.jpg|150px]] [[Image:eng_case_assy_2.jpg|150px]] [[Image:eng_clutch_assy.jpg|150px]] [[Image:eng_crankshaft_rod_assy.jpg|150px]]
| + | 1. CRANKSHAFT 2. CLUTCH 3. CYLINDER/PISTON(S) 4. CYLINDER HEAD |
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| − | 1. CYLINDER/PISTON(S) 2. GENERATOR 3. CYLINDER HEAD 4. ENGINE COVER(S)
| + | [[Image:eng_crankshaft_rod_assy.jpg|150px]] |
| | + | [[Image:eng_clutch_assy.jpg|150px]] |
| | + | [[Image:eng_cylinder_piston_assy.jpg|150px]] |
| | + | [[Image:eng_head_assy.jpg|150px]] |
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| − | [[Image:eng_cylinder_piston_assy.jpg|150px]] [[Image:eng_electric_magneto.jpg|150px]] [[Image:eng_head_assy.jpg|150px]] [[Image:eng_side_covers.jpg|150px]]
| + | 1. CYLINDER HEAD COVER 2. ENGINE COVER(S) 3. (exhaust) MUFFLER(S) 4. FRAME FITTINGS |
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| − | 1. TRANSMISSION 2. VALVE(S) 3. CYLINDER HEAD COVER 4. MUFFLER(S)
| + | [[Image:eng_valve_cover_assy.jpg|150px]] |
| | + | [[Image:eng_side_covers.jpg|150px]] |
| | + | [[Image:exhaust_assy.jpg|150px]] |
| | + | [[Image:frame.jpg|150px]] |
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| − | [[Image:eng_trans_assy.jpg|150px]] [[Image:eng_valve_assy.jpg|150px]] [[Image:eng_valve_cover_assy.jpg|150px]] [[Image:exhaust_assy.jpg|150px]]
| + | 1. FRAME (steering head) 2. ELECTRO BRACKET (frame) 3. FOOTRESTS 4. Fr BRAKE |
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| − | 1. FOOTRESTS 2. FRONT FORK 3. FRAME FITTINGS 4. ELECTRO BRACKET (frame brackets)
| + | [[Image:frame_steering_head.jpg|150px]] |
| | + | [[Image:frame_brackets.jpg|150px]] |
| | + | [[Image:footpegs.jpg|150px]] |
| | + | [[Image:fr_brake_caliper.jpg|150px]] |
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| − | [[Image:footpegs.jpg|150px]] [[Image:fork_triples_assy.jpg|150px]] [[Image:frame.jpg|150px]] [[Image:frame_brackets.jpg|150px]]
| + | 1. 2. FRONT FORK 3. 4. |
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| − | 1. FRAME (steering head) 2. FRONT BRAKE 3. FRONT MASTER CYLINDER 4. FRONT WHEEL
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| − | [[Image:frame_steering_head.jpg|150px]] [[Image:fr_brake_caliper.jpg|150px]] [[Image:fr_brake_upper.jpg|150px]] [[Image:fr_wheel_assy.jpg|150px]] | + | [[Image:fork_triples_assy.jpg|150px]] |
| | + | |
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| | + | 1. 2. 3. FRONT MASTER CYLINDER 4. FRONT WHEEL |
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| | + | [[Image:fr_brake_upper.jpg|150px]] [[Image:fr_wheel_assy.jpg|150px]] |
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| | 1. FUEL EVAPORATIVE SYSTEM (CA emissions) 2. FUEL TANK 3. HANDLEBAR 4. HEADLIGHT(S) | | 1. FUEL EVAPORATIVE SYSTEM (CA emissions) 2. FUEL TANK 3. HANDLEBAR 4. HEADLIGHT(S) |
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| − | [[Image:gas_fuel_calif_emiss.jpg|150px]] [[Image:gas_tank_fuel_assy.jpg|150px]] [[Image:handlebar_perch_control.jpg|150px]] [[Image:headlight.jpg|150px]] | + | [[Image:gas_fuel_calif_emiss.jpg|150px]] [[Image:gas_tank_fuel_assy.jpg|150px]] [[Image:handlebar_perch_control.jpg|150px]] |
| | + | [[Image:headlight.jpg|150px]] |
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| | 1. IGNITION SYSTEM 2. IGNITION SWITCH/LOCKS/REFLECTORS 3. OIL PUMP/OIL FILTER 4. BRAKE PEDAL/TORQUE LINK | | 1. IGNITION SYSTEM 2. IGNITION SWITCH/LOCKS/REFLECTORS 3. OIL PUMP/OIL FILTER 4. BRAKE PEDAL/TORQUE LINK |
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| | [[Image:shift_trans_assy_1.jpg|150px]] [[Image:shift_trans_assy_2.jpg|150px]] [[Image:shock_linkage.jpg|150px]] [[Image:starter_assy.jpg|150px]] | | [[Image:shift_trans_assy_1.jpg|150px]] [[Image:shift_trans_assy_2.jpg|150px]] [[Image:shock_linkage.jpg|150px]] [[Image:starter_assy.jpg|150px]] |
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| − | 1. SWINGARM 2. TAILLIGHT(S) 3. TURN SIGNALS 4. CHASSIS ELECTRICAL ([[Wiring schematics & diagrams|see here]]) | + | 1. SWINGARM 2. TAILLIGHT(S) 3. TURN SIGNALS 4. |
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| − | [[Image:swingarm_assy.jpg|150px]] [[Image:taillight.jpg|150px]] [[Image:turn_signals.jpg|150px]] [[Image:wiring_harness.jpg|150px]] | + | [[Image:swingarm_assy.jpg|150px]] [[Image:taillight.jpg|150px]] [[Image:turn_signals.jpg|150px]] |
The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half.
Here's a short lesson on how Kawasaki part #s work. The first half tells what kind of part it is. The part after the dash (-) is the specific # for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look to the side, where all the numbers are listed (we don't have that bit) and see the extended #, 54011-1295. The EX500 for the same year is 54011-1340, and the ZX600 is 54011-1293.
Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings are not the same as on newer bikes.
Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system;
We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.
1. AIR CLEANER (airbox) 2. CABLES 3. CAMSHAFT(S)/TENSIONER 4. CARBURETOR
1. CRANKSHAFT 2. CLUTCH 3. CYLINDER/PISTON(S) 4. CYLINDER HEAD
1. CYLINDER HEAD COVER 2. ENGINE COVER(S) 3. (exhaust) MUFFLER(S) 4. FRAME FITTINGS
1. FRAME (steering head) 2. ELECTRO BRACKET (frame) 3. FOOTRESTS 4. Fr BRAKE
1. 2. FRONT FORK 3. 4.
1. 2. 3. FRONT MASTER CYLINDER 4. FRONT WHEEL
1. FUEL EVAPORATIVE SYSTEM (CA emissions) 2. FUEL TANK 3. HANDLEBAR 4. HEADLIGHT(S)
1. IGNITION SYSTEM 2. IGNITION SWITCH/LOCKS/REFLECTORS 3. OIL PUMP/OIL FILTER 4. BRAKE PEDAL/TORQUE LINK
1. REAR MASTER CYLINDER 2. REAR BRAKE 3. REAR WHEEL/CHAIN 4. SEAT
1. GEAR CHANGE MECHANISM 2. GEAR CHANGE DRUM/SHIFT FORK(S) 3. SUSPENSION/SHOCK ABSORBER 4. STARTER MOTOR
1. SWINGARM 2. TAILLIGHT(S) 3. TURN SIGNALS 4.
