Difference between revisions of "EX250 parts diagrams"

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1. HANDLEBAR 2. HEADLIGHT(S) 3. IGNITION SYSTEM 4. IGNITION SWITCH/LOCKS
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1. TRANSMISSION 2. TAILLIGHT(S) 3. TURN SIGNALS 4. VALVE(S)

Revision as of 05:29, 30 January 2008

These diagrams are the same as the ones on buykawasaki.com and the Ron Ayers parts fiche, but they're easier to use. (Of those two, Ron Ayers is usually easier to use than Kawasaki.)

The purpose of these diagrams is to let you see how everything goes together, and to get a lead on the part # that you might need. In all reality, Ron Ayers is a better place to look up part #s, as there is only part of the part # here; you'll need to look at Ron Ayers and get the second half.

Here's a short lesson on how Kawasaki part #s work. The first half tells what kind of part it is. The part after the dash (-) is the specific # for that bike. Let's take a typical replacement part: the clutch cable. You look on the 'cables' picture and see that it's #54011. Then look to the side, where all the numbers are listed (we don't have that bit) and see the extended #, 54011-1295. The EX500 for the same year is 54011-1340, and the ZX600 is 54011-1293.

Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings are not the same as on newer bikes.

Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system; CYL=cylinder

We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.


Airbox.jpg Cables.jpg Eng camshaft assy.jpg Carb assy 2.jpg

1. AIR CLEANER (airbox) 2. CABLES 3. CAMSHAFT(S)/TENSIONER 4. CARBURETOR

Carb assy 1.jpg Wiring harness.jpg Eng case assy 2.jpg Eng case assy 1.jpg

1. CARB PARTS 2. CHASSIS ELEC (see here) 3. CRANKCASE 4. CRANKCASE BOLTS

Eng crankshaft rod assy.jpg Eng clutch assy.jpg Eng cylinder piston assy.jpg Eng head assy.jpg

1. CRANKSHAFT 2. CLUTCH 3. CYLINDER/PISTON(S) 4. CYLINDER HEAD

Eng valve cover assy.jpg Eng side covers.jpg Exhaust assy.jpg Frame.jpg

1 CYL HEAD COVER 2 ENG COVER(S) 3 (exhaust)MUFFLER(S) 4 FRAME FITTINGS

Frame steering head.jpg Frame brackets.jpg Footpegs.jpg Fr brake caliper.jpg

1 FRAME (steering head) 2 ELECTRO BRACKET (frame) 3 FOOTRESTS 4 Fr BRAKE

Fork triples assy.jpg Fr brake upper.jpg Fr wheel assy.jpg Gas fuel calif emiss.jpg

1. Fr FORK 2. Fr MASTER CYLINDER 3. Fr WHEEL 4. FUEL EVAP SYS (CA smog)

Gas tank fuel assy.jpg Shift trans assy 1.jpg Shift trans assy 2.jpg Eng electric magneto.jpg

1. FUEL TANK 2. GEAR CHANGE MECH 3. GEAR DRUM/FORK(S) 4. GENERATOR

Handlebar perch control.jpg Headlight.jpg Ignition sys.jpg Keyed and misc.jpg

1 HANDLEBAR 2 HEADLIGHT(S) 3 IGNITION SYSTEM 4 IGNITION SWITCH/LOCKS

Gauges2.jpg Oil filter pump assy.jpg Cooling system.jpg Rr brake assy 2.jpg

1. METERS (gauges) 2. OIL PUMP/FILTER 3. RADIATOR (cooling sys) 4. Rr BRAKE

Rr brake assy 1.jpg Rr brake asstd.jpg Rr wheel assy.jpg Seat assy.jpg

1.Rr MASTER CYL 2. BRAKE PEDAL/TORQUE LINK 3. Rr WHEEL/CHAIN 4. SEAT

Center side stands.jpg Starter assy.jpg Shock linkage.jpg Swingarm assy.jpg

1. STAND(S) 2. STARTER MOTOR 3. SUSPENSION/SHOCK ABSORBER 4. SWINGARM

Eng trans assy.jpg Taillight.jpg Turn signals.jpg Eng valve assy.jpg

1. TRANSMISSION 2. TAILLIGHT(S) 3. TURN SIGNALS 4. VALVE(S)